With the rapid development of the automobile industry, the demand for tires is increasing. Tire production lines are key manufacturing processes used to produce all types of tires, from small automotive tires to large commercial vehicles and construction machinery tires. It includes a number of processes, such as molding, molding, vulcanization and testing. Efficient and precise production lines are the key to ensuring tire quality, increasing production and reducing costs. In this highly competitive market, the technology of the tire production line is constantly innovated to meet the growing global demand.

Tire production lines are the key industrial production equipment used to manufacture various types of tires. It includes multiple processes such as tire construction, molding, vulcanization and inspection to ensure the quality and performance of the tire. These production lines not only help improve production efficiency but also support tire manufacturers in meeting global demand. Through continuous innovation and technological upgrading, the tire production line has become the core of the tire industry, driving the production of more durable, safe, and high-performance tire products.

Features

1. Crush waste tires into 40-120 mesh rubber powder at room temperature to completely separate steel and fiber.

2. Compact structure, small space occupation, low energy consumption, complete separation of environmental protection, no pollution, good safety performance, high efficiency, saving labor costs.

3. Intelligent operation, internationally leading technical support. The equipment quality is reliable and the investment cost is high.

Benefits of GEP Ecotech Small-Scale Tire Recycling Plant.

1. Highly cost-effective, it is a specially developed dual-shaft shredder that can shred the entire tire to the ideal size with just one machine.

2. Flexible configuration, it can be equipped with different equipment according to the final application and production requirements.

3. The initial investment cost is low, its operating investment is low, and it is reliable in the long term.    

The complete set of tire recycling and processing system equipment uses normal temperature physical methods to shred waste tires, separate steel wires, physically crush them at normal temperature, separate fibers, grind and prepare fine rubber powder. The entire system adopts fully automatic intelligent control. Through intuitive graphic control software, it is directly linked to the production line electronic control interface to obtain real-time equipment information. The IAS system builds an automated production line management solution for tire recycling processing, centrally grasps machine and equipment information, eliminates real-time anomalies, generates complete production information reports, and performs predictive maintenance of equipment. Effective use of comprehensive monitoring systems can prevent equipment failures and save maintenance costs, thereby improving production capacity stability and factory safety.

Features

● The pre-crushing system equipment can be equipped with optional embedded cutters, which greatly reduces the production cost of this process.

● Two-step tooth cutting system that combines crushing, grinding and cleaning to effectively separate rubber and steel wire.

● Double magnetic field steel wire separation system minimizes the glue content of steel wire and improves the quality of steel wire.

● The fine crushing system is a specially designed inclined plane stepped shearing structure, equipped with high-quality alloy steel cutters, which improves shearing efficiency and reduces maintenance frequency.

● Multi-point fiber dust removal is used to gradually remove fibers and dust in multiple modules of the system; the central pulse dust removal system uniformly collects dust generated during the production process, with an emission volume of less than 8 mg/cubic, complying with the national standard GB/Z2.1- 2007.

● It can be equipped with a sound insulation system to control the equipment noise within 85 decibels.

● System modular design, can expand or add functional modules according to production requirements.

● The system is equipped with a sprinkler fire protection system to ensure safe production.

● The entire line is automated and controlled, and each unit of the system operates in correlation, maximizing production capacity while having the ability to predict possible abnormal situations, ensuring system safety to the greatest extent.

Benefits of GEP Ecotech Medium Tire Recycling Plant

1.The output is up to 60 tons/hour, which meets the needs of large-scale production.

2.The product line has complete functional configurations, optimized material recycling, and no process waste.

3.All types of device components are complete, and wearing parts can be replaced quickly.

4.High purity (rubber/steel), high proceeds from final products.