The Waste Tire Recycling Production Line refers to a production line that shreds tires into particles through a shredder. After the waste tires are shredded by the shredder, rubber blocks of 50x50mm or larger are obtained. According to the discharge situation, it is divided into 3-20mm particle production lines.The shredded rubber blocks are then processed into 10-15mm rubber particles through a wire separator.
Next, let's take a look at the detailed process of the tire recycling production line:
The tire first passes through the powerful blade of the shredder to cut the entire tire into smaller rubber blocks. As shown in Figure ②.
2. Nylon Separator
The nylon fibers in the rubber block are removed by the nylon separator to ensure that the rubber particles are not affected by impurities. As shown in Figure ③.
3. Magnetic Separator
The magnetic separator extracts the metal components (such as steel wire, iron wire, etc.) from the rubber block through a strong magnetic field. The steel wire can be recycled and the rubber can enter the next stage of processing. As shown in Figure ④.
4. Vibrating Screen
Classification according to the size of the rubber particles can ensure that the output rubber particles meet the specifications required for the market or reprocessing. As shown in Figure ⑤.
We can customise the production line equipment according to the customer's needs, and we can also customise the machine according to the different sizes of the granule size you need, to meet your various uses. If you want to customise a production line to suit your needs, we have a professional team who can provide you with customised services, welcome to contact us!
Tire Recycling Line Installation Site Diagram
Customizable design, compliant with European CE Certification.
Global cases, fast response.
Professional crushing technology from Germany.
Professional team and multiple patents.
Raw Material & Finished Products
1. Raw Material
All kinds of tires: Normal Car Tires, Truck Tires, OTR Tires, Engineering Car Tires.
2. Finished Products
The complete set of tire recycling and processing system equipment uses normal temperature physical methods to shred waste tires, separate steel wires, physically crush them at normal temperature, separate fibers, grind and prepare fine rubber powder. The entire system adopts fully automatic intelligent control. Through intuitive graphic control software, it is directly linked to the production line electronic control interface to obtain real-time equipment information. The IAS system builds an automated production line management solution for tire recycling processing, centrally grasps machine and equipment information, eliminates real-time anomalies, generates complete production information reports, and performs predictive maintenance of equipment. Effective use of comprehensive monitoring systems can prevent equipment failures and save maintenance costs, thereby improving production capacity stability and factory safety.
Features
● The pre-crushing system equipment can be equipped with optional embedded cutters, which greatly reduces the production cost of this process.
● Two-step tooth cutting system that combines crushing, grinding and cleaning to effectively separate rubber and steel wire.
● Double magnetic field steel wire separation system minimizes the glue content of steel wire and improves the quality of steel wire.
● The fine crushing system is a specially designed inclined plane stepped shearing structure, equipped with high-quality alloy steel cutters, which improves shearing efficiency and reduces maintenance frequency.
● Multi-point fiber dust removal is used to gradually remove fibers and dust in multiple modules of the system; the central pulse dust removal system uniformly collects dust generated during the production process, with an emission volume of less than 8 mg/cubic, complying with the national standard GB/Z2.1- 2007.
● It can be equipped with a sound insulation system to control the equipment noise within 85 decibels.
● System modular design, can expand or add functional modules according to production requirements.
● The system is equipped with a sprinkler fire protection system to ensure safe production.
● The entire line is automated and controlled, and each unit of the system operates in correlation, maximizing production capacity while having the ability to predict possible abnormal situations, ensuring system safety to the greatest extent.
Benefits of GEP Ecotech Medium Tire Recycling Plant
1.The output is up to 60 tons/hour, which meets the needs of large-scale production.
2.The product line has complete functional configurations, optimized material recycling, and no process waste.
3.All types of device components are complete, and wearing parts can be replaced quickly.
4.High purity (rubber/steel), high proceeds from final products.
