Old tyres are thrown away every year. This is bad for the environment and takes up space. But tyres can be recycled. This helps the environment and creates new products. Recycling tyres helps the environment and creates new products.Tyre recycling involves breaking down materials to make resources. We'll look at the seven basic steps of tyre recycling and how they create sustainable products. These steps make sure that tyres are processed efficiently, with little waste and a lot of valuable components recovered.
The first step in tyre recycling is collecting waste tyres. You can get rid of your old tyres at car shops, tyre shops and other places. The tyres are taken to recycling sites for more treatment.
Tyres are inspected and sorted when they arrive at the recycling facility. Tyres must be sorted by type, size and condition. Damaged or contaminated tyres are separated from those that can be recycled. Only high-quality tyres should go into the recycling line to get high-quality recycled materials.
After sorting and inspection, the tyre is crushed and ground. At this stage, the tyres are cut into smaller pieces for easier processing. The major equipment used in this step is a tyre shredder and a vibrating screen.
Note: For ease of sorting, the equipment described below is not an actual sequential process. For the correct tyre recycling line flow, please refer to the tyre recycling line diagram below:
Tyre Shredder: This machine can cut tires into small pieces or strips, making them easier to handle and process. The machine is used to shred the hard rubber material of tyres, breaking them down into manageable pieces.
Vibrating Screener: The tyres are crushed and then sorted into different sizes by a vibrating screen. The rubber particles are all the same size after processing.
The next step is to separate the steel and fibre components from the rubber. It is vital to ensure that the rubber is uncontaminated for further processing. The major equipment used in this stage includes wire separators, magnetic separators, and fibre separators.
Steel Wire Separator: Before recycling the rubber, it is necessary to remove the steel wires from the tyre. Wire separators effectively separate these steel wires, and then recycle them separately.
Magnetic Separator: Used to remove residual steel or metal from rubber
Fibre Separator: Used to remove textile fibres from rubber, commonly found in certain tyres.
Rubber blocks are ground into pellets after being removed from steel and fibres. Rubber granules are used in playgrounds, sports fields and rubberised asphalt. Mainly equipment: granulator, grinder, and other processing equipment.
Granulator: Further reduces the size of rubber granules and produces rubber granules of uniform size and texture. This equipment is mainly used to process hard rubber materials to produce fine and high-quality granules.
Grinding Equipment: For fine grinding of rubber particles so that the product meets the specifications for various applications.
It's time to start making new products as soon as the rubber crumbs are ready. Reclaimed rubber is used in new tyres, rubber mats, playground surfaces, sports tracks and rubber asphalt.
Rubber granules are often mixed with other materials to make strong products. Recycled rubber can be shaped into different sizes and forms to suit different industries.
The final step in the tyre recycling process is packaging and shipping the remanufactured product. Once the product is ready, it can be packaged and shipped to the customer. Proper packaging will help maintain the integrity of the equipment through transport and storage.
Depending on the type of product, the distribution channels vary. Some products may be sold directly to consumers, while others may be distributed to retailers, wholesalers, or industrial users. Efficient distribution helps get recycled products to market quickly. It also improves customer satisfaction.
Tyre recycling is a great way to help the planet! It's a win-win: we can create useful products from materials that would otherwise go to waste. And it's better for the environment, too! Seven simple steps help us make sure we're doing it right. We can turn old tires into useful materials for industries like construction, manufacturing, and energy. It's a great way to help the planet, and it can even help businesses and governments reduce landfill waste, reduce their carbon footprint, and promote a circular economy.
If you want to find out more about the tyre recycling business, contact Reliable. We have served 500+ customers. Free solutions to make your tyre recycling process more efficient. Contact us today.
