The complete set of tire recycling and processing system equipment uses normal temperature physical methods to shred waste tires, separate steel wires, physically crush them at normal temperature, separate fibers, grind and prepare fine rubber powder. The entire system adopts fully automatic intelligent control. Through intuitive graphic control software, it is directly linked to the production line electronic control interface to obtain real-time equipment information. The IAS system builds an automated production line management solution for tire recycling processing, centrally grasps machine and equipment information, eliminates real-time anomalies, generates complete production information reports, and performs predictive maintenance of equipment. Effective use of comprehensive monitoring systems can prevent equipment failures and save maintenance costs, thereby improving production capacity stability and factory safety.
Features
● The pre-crushing system equipment can be equipped with optional embedded cutters, which greatly reduces the production cost of this process.
● Two-step tooth cutting system that combines crushing, grinding and cleaning to effectively separate rubber and steel wire.
● Double magnetic field steel wire separation system minimizes the glue content of steel wire and improves the quality of steel wire.
● The fine crushing system is a specially designed inclined plane stepped shearing structure, equipped with high-quality alloy steel cutters, which improves shearing efficiency and reduces maintenance frequency.
● Multi-point fiber dust removal is used to gradually remove fibers and dust in multiple modules of the system; the central pulse dust removal system uniformly collects dust generated during the production process, with an emission volume of less than 8 mg/cubic, complying with the national standard GB/Z2.1- 2007.
● It can be equipped with a sound insulation system to control the equipment noise within 85 decibels.
● System modular design, can expand or add functional modules according to production requirements.
● The system is equipped with a sprinkler fire protection system to ensure safe production.
● The entire line is automated and controlled, and each unit of the system operates in correlation, maximizing production capacity while having the ability to predict possible abnormal situations, ensuring system safety to the greatest extent.
Benefits of GEP Ecotech Medium Tire Recycling Plant
1.The output is up to 60 tons/hour, which meets the needs of large-scale production.
2.The product line has complete functional configurations, optimized material recycling, and no process waste.
3.All types of device components are complete, and wearing parts can be replaced quickly.
4.High purity (rubber/steel), high proceeds from final products.
Floor plan of tire recycling production line :
We have designed a professional and reliable waste tire recycling system that processes various types of waste tires (car tires & truck tires, bias tires & radial tires, pneumatic tires & solid tires, car tires ≤800mm & ≥900mm Cart tires) are shredded, steel wire separated, iron removed, fiber separated, etc., which can help users obtain higher purity rubber powder, rubber pellets and steel wires, and earn higher profits than directly selling used tires.
The system is fully integrated with the actual disposal experience of waste tires and has been improved. The design structure is more compact, high-yield, low-consumption, low-noise, and intelligent. The back-end can be equipped with a granulator, a rubber breaker, a grinding machine, etc. to meet different product manufacturing needs. . Whether you have just started your tire recycling business or need to expand your production scale, we can design rational disposal systems and equipment for you based on your actual situation.
